Operations
A Vertically Integrated, High-Capacity Apparel Manufacturing Ecosystem
At Global Fashion Apparels, operational excellence is at the heart of everything we do. Our vertically integrated facility enables end-to-end garment manufacturing — from raw yarn to finished apparel — under one roof. This allows us to maintain strict quality control, shorter lead times, and complete production flexibility, all while staying responsive to evolving global fashion demands.
Our state-of-the-art design studio is the creative engine behind our collections. Equipped with 3D virtual fit simulation software, CAD-based pattern systems, and a global forecasting subscription network, our team stays ahead of seasonal trends and client-specific requirements.
- 3D garment simulation for accurate fittings and faster approvals
- In-house graphic artists for hand-drawn and digital artwork
- Forecasting aligned with international fashion cycles
Our spinning unit is equipped with cutting-edge machines from LMW (India) and Schlafhorst (Germany) to produce premium yarns, including:
Organic, Compact, Fair Trade, BCI & Slub Yarns
Blends of cotton, viscose, modal, polyester, melange, and more
We serve fashion brands committed to sustainability and traceability, ensuring certified and ethically sourced raw materials.
Our in-house knitting division features circular and flat knitting machines imported from Europe and Asia.
Fabric Types:
- Jersey, Rib, Interlock, Pique
- Auto Stripes, Jacquards, Flat Knit Collars, Waffle, Fleece
- Lycra & Performance Fabrics across all gauges
- Our self-sufficient capacity ensures consistent production volume without relying on external sources.
Our dyeing and finishing division is OEKO-TEX and GOTS certified, with eco-friendly Zero Liquid Discharge (ZLD) infrastructure.
Facilities include:
- HTHP cheese dyeing machines from Thies (Germany), Brozoli (Italy)
- Effluent Treatment Plant, Reverse Osmosis, Biological Treatment
- Sueding, brushing, silicon/enzyme/vintage washes
- Antimicrobial, UV protection, and moisture-wicking finished
We employ CAD/CAM-based Japanese and German embroidery machines to execute intricate designs with:
- Multi-color threads (up to 9 colors)
- Sequins, Laser Cut, Cording, and other specialty techniques
- Consistency at scale for logos, chest, and all-over embroidery
Our production lines are equipped with cutting-edge machinery from Lectra, Gerber, Tuka Tech, and industry-best sewing equipment from Juki, Pegasus, Siruba, Brother, Eastman, and more.
- Precision automatic cutting systems
- Production capacity: 10,000+ pieces/day
- Certified eco-friendly facilities with Green Building compliance
Our advanced printing facility is a cornerstone of creative expression.
Capabilities:
- Rotary printing (up to 10 colors) – 12 tonnes/day
- Pigment, Reactive, Discharge, Plastisol, Flock, Sublimation & Digital Printing
- Machinery from M&R (USA), Sroke, Askme, MHM (Austria), and more
- All-over and spot prints are developed with extreme precision and fashion-forward aesthetics.
We manufacture elastic in-house using Comez (Italy) and Jacob Muller (Switzerland) machines. Our accessories division also handles:
- Barcode, label & price ticket printing
- Carton stickers and custom packaging
- Integrated EDI systems for seamless data exchange
Our lab is ISO/IEC 17025 accredited, ensuring strict quality control across all processes.
Capabilities include:
- Physical, chemical & performance testing
- Safety checks for azo dyes, phthalates, chlorinated compounds
- Continuous in-process monitoring and final inspection
- Our lab is approved by top international brands and plays a key role in delivering zero-defect garments.
We run an intelligent Automatic Reordering System (AROS) and Vendor Managed Inventory (VMI) setup to align production with real-time demand. Our logistics ensure on-time delivery worldwide, supporting flexible order sizes with shorter lead times.